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Super Scientific Industries
Super Scientific Industries


Process Controll Lab

Brief details  :-  Setup consists of a process tank fitted with scale in which water enters through a Pneumatic control valve. Water is pumped to process tank from the sump tank by means of a centrifugal pump. The level transmitter is fitted in the process tank. The level of water in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the level in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. The drain and overflow of the process tanks returns in the sump tank, hence the system operates in close circuit. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. The process parameter is controlled through Computer by micro-processor Controller (SCADA Model) by manipulating water flow to the process tank. EXPERIMENTATION :- ??? To study the open loop or manual control ??? To study the proportional control ??? To study the two mode (P+I) control ??? To study the two mode (P+D) control ??? To study the three mode (PID) control ??? To study the tuning of controller (Open loop method) using Zeigler-Nichols method. ??? To study the stability of the system using the BODE PLOT. ??? Auto Tuning.

Level Control Trainer - Computerized

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Level Control Trainer - Computerized
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DESCRIPTION :- The setup consists of a process tank fitted with scale in which water enters through a Pneumatic control valve. Water is pumped to process tank from the sump tank by means of a centrifugal pump. The level transmitter is fitted in the process tank. The level of water in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the level in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. The drain and overflow of the process tanks returns in the sump tank, hence the system operates in close circuit. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. The process parameter is controlled through Computer by micro-processor Controller (SCADA Model) by manipulating water flow to the process tank. EXPERIMENTATION :- To study the open loop or manual control To study the proportional control To study the two mode (P+I) control To study the two mode (P+D) control To study the three mode (PID) control To study the tuning of controller (Open loop method) using Zeigler-Nichols method. To study the stability of the system using the BODE PLOT. Auto Tuning
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Dead Weight Pressure Gauge Tester

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Dead Weight Pressure Gauge Tester
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Details :- The present set-up is designed to calibrate and check the given pressure gauge (Bourdon Type). This unit consists of a precision ground plunger, which develops the required pressure by loading of weights. This pressure is transmitted to the pressure gauge by oil. EXPERIMENTATION :- ??? To calibrate a given pressure gauge.
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Flow Control Trainer ( Computerized)

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Flow Control Trainer ( Computerized)
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Details :- The present set-up is designed to study a PID Controlled Flow Process in the industry. Water is pumped from the sump tank by means of a centrifugal pump to a Pneumatic Control Valve and after passing thorough the Rotameter it return back to the sump. The Differential Pressure transmitter with an Orificemeter is fitted in the water line. The flow of water in the line is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the flow of water in the line gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the water line to disturb the system and to observe the effect of disturbance. As the water returns in the sump tank again, the system operates in close circuit. Provided Rotameter enables to get the direct reading of flow of water in the line. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. EXPERIMENTATION :- ??? To study the open loop or manual control ??? To study the proportional control ??? To study the two mode (P+I) control ??? To study the two mode (P+D) control ??? To study the three mode (PID) control ??? To study the tuning of controller (Open loop method) using Zeigler-Nichols method. ??? To study the stability of the system using the BODE PLOT. ??? Auto Tuning
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Study Of P-I & I-P Convertor

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Details :- The present set-up is designed to study the working principle and calibration procedure of P/I converter and I/P converter. Air pressure is given to both by compressed air output generated by the both converter is observed and measured. P/I converter accepts the pressure input 0-1 bar and gives output 4-20 mA DC accordingly, which can be measured using Digital Current Source/Meter. And in case of I/P converter, the current input of 4-20 mA DC is given to I/P Converter by Digital Current Source/Meter and output response in 3-15 PSIG is observed and measured by Bourdon type Pressure Gauge. The set-up is self contained with Air pressure regulator, pressure gauges and necessary piping. All component and accessories are properly mounted on the rigid MS structure and fitted on a base plate to form a table top set-up. EXPERIMENTATION :- ??? To study of working principle and calibration procedure of I/P converter. ??? To study of working principle and calibration procedure of P/I converter ??? To study of linearity, hysteresis, accuracy and repeatability of I/P and P/I Converter.


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Force Measurement Apparatus

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Details :- Present set up consist of load cell fitted with the dead weight tray. Weight can be applied manually on the tray and output is displayed in the panel. EXPERIMENTATION :- To study the working of Load Cell.


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Measurement Of Level By Capacitance Method

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Details :- The present set-up is designed to study the working principle and calibration procedure of capacitance type level transmitter. The set-up consists of a probe which is mounted in a level tank with graduated scale. Water is poured in the level tank manually and response of the level transmitter is indicated on the Level Indicator. Output of the transmitter can be measured using Digital Current meter. A drain valve is provided at the bottom of the level tank which enables the student to observe and measure the response of capacitance type level transmitter at different liquid heights. The set-up is complete with Level tank, level transmitter, current indicator and necessary piping. All component and accessories are properly mounted on the rigid MS structure and fitted on a base plate to form a table top set-up. EXPERIMENTATION :- ??? To study of working principle and calibration procedure of Capacitance type level transmitter. ??? To study of linearity, accuracy and repeatability of capacitance type level transmitter.


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Calibration Of Thermocouple

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Details :-

The setup consists of constant temperature Bath with heating element. This Heat source is controlled with the help of digital temp controller at any preset valve. A thermocouple pocket is provided to insert the thermocouple in it. Three thermocouples i.e. CR/AL, Cu-constantan, Fe-constantan and Digital milivolt meter are also provided. All components are assembled on a base plate to form a tabletop set-up.

 

EXPERIMENTATION :-

To calibrate the given thermocouples and to plot the calibration curve.


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Pressure Control Trainer (Computerized Controlled System)

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Details :- The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. EXPERIMENTATION :- To study the open loop or manual control To study the proportional control To study the two mode (P+I) control To study the two mode (P+D) control To study the three mode (PID) control To study the tuning of controller (Open loop method) using Zeigler-Nichols method. To study the stability of the system using the BODE PLOT. Auto Tuning


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Pressure Control Trainer (Computerized Controlled System)

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Details :- The setup consists of a process tank in which compressed air enters through a Pneumatic control valve. The pressure transmitter is fitted on the process tank. The air pressure in process tank is sensed by the transmitter and communicated to the digital indicating controller. This measured variable is compared with the Set Point by controller and output is generated and given to I/P converter, which in turn supply the 3-15 Psig pressure to vary the opening of the Pneumatic control valve to eliminate the error observed. As the opening of pneumatic control valve varies, the pressure in the Process Tank gets effected. This process goes on until the Set Point target is achieved. A ball valve is also provided in the process tank to disturb the system and to observe the effect of disturbance. These units along with necessary piping are supported in a well-designed housing and are fixed on base plate. EXPERIMENTATION :- To study the open loop or manual control To study the proportional control To study the two mode (P+I) control To study the two mode (P+D) control To study the three mode (PID) control To study the tuning of controller (Open loop method) using Zeigler-Nichols method. To study the stability of the system using the BODE PLOT. Auto Tuning


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Characteristics Of PID Controller

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Details :- The present set-up is designed to study the characteristics of a PID controller. It consists of a stirred tank in which a heater is provided to heat the water. Water is supplied to the tank from laboratory overhead tank by the user. The flow rate can be adjusted by operating the needle valves provided on Rotameter. PID parameters can be changed for conducting experiment on P, PI, PD and PID mode. Controller can be operated on Auto Tune mode in which controller automatically fixes the value of P, I and D. Temperature is sensed by the PID Controller and the controller gives input to the heater, accordingly. Experiment can be performed on various flow rates and temperature set points. EXPERIMENTATION :- ??? To study the behaviour of an PID controller.


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Measurement Of Level By Air Purge Method

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Details :- The apparatus is based on the principle that when compressed air is purged into the pipe, the liquid within the pipe is displaced by air pressure equal to the hydrostatic force of the liquid in the tank or vessel. The apparatus consists of a pipe lowered into the water tank to a point about 1” above the bottom of the tank. This tank is fitted with a scale to get direct reading of liquid in the tank. Water tank is supplied with the provision of changing the height of the liquid in the tank. For this purpose proper arrangement is provided. Compressed air is supplied to the apparatus and Pressure Regulator acts as an Air Purging Valve. Pressure required for the set-up is maximum 0.25 kg/cm². Pressure regulator, when operated, gives a constant flow of air at constant pressure and it is observed by seeing the bubble coming out from bubbler pipe which is dipped in water tank. A U Tube manometer is connected separately to the upper end of the bubbler pipe. The system operates by building up a pressure in the feed line until the air escapes and the flow stabilizes. The pressure in the bubbler pipe necessary to cause the flow is just negligibly higher than the liquid head over the bubbler pipe. Therefore, the air feed must be available at a pressure slightly higher than the maximum head to be measured. The pressure measured by the manometer gives the water level in terms of head. All components are assembled on MS Structure and fitted on a base plate to form a table top set-up. EXPERIMENTATION :- ??? To study the working of Air Purge Method. ??? To determine the height of the liquid in the tank using Air Purge Method.


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Time Constant Of Thermocouple & Thermometer

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Details :- The setup consists of a Heat source controlled with the help of digital temperature controller at any preset value. A thermometer/thermocouple pocket is provided to insert the thermometer/thermocouple in it. The time constant of different thermometer/thermocouple can be calculated with the set-up. A stopwatch is also provided for measurement of time. A Heat sink is fitted to cool down the thermometer/thermocouple. All components are assembled on a base plate to form table top set-up. EXPERIMENTATION :- ??? To determine time constant of a given thermometer/thermocouple


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Two Tank Interacting System

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Details :- The setup studies behaviour of multi capacity process when connected in interaction mode. It consists of supply tank, pump for water circulation, Rotameter for flow measurement, two independent process tanks with scales connected in interacting mode. The components are assembled on frame to form tabletop set-up. EXPERIMENTATION :- ??? To obtain experimentally the step response and to compare the experimental and theoretical responses


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Interacting & Non Interacting System

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Details:- The setup is designed to study dynamic response of single and multi capacity processes when connected in interacting and non-interacting mode. It is combined unit to study 1) Single capacity process. 2) Non interacting process and 3) Interacting process. The observed step response of the tank level in different mode can be compared with mathematically predicted response. Setup consists of supply tank, pump for water circulation, Rotameter for flow measurement, process tanks with scales, which can be connected to interacting and non-interacting mode. The components are assembled on frame to form tabletop set-up. EXPERIMENTATION :- Dynamics study for Step response Single capacity Tank Interacting mode  Non Interacting mode


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Super Scientific Industries
Kush Pundir (Director)
Cross Road-2, 1192, Bengali Mohalla Ambala Cantt., Near haryana bekery,
Ambala - 133001, Haryana, India
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